Industrial Stainless Steel Flexible Hot Runner Tubular Manifold Heater
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Industrial Stainless Steel Flexible Hot Runner Tubular Manifold Heater

Industrial Stainless Steel Flexible Hot Runner Tubular Manifold Heater

Flexible Tubular Heater Elements for Hot Runner Manifolds (Provide heating pipe bending and forming service) 1. Outer pipe material: SUS304 -- 9.5 * 0.6T 2. Filler: high temperature magnesia powder 3. Heating wire: high quality high temperature resistance wire 4. Guide rod: m3 stainless steel...

Description

Flexible Tubular Heater Elements for Hot Runner Manifolds

(Provide heating pipe bending and forming service)
product-786-252

1. Outer pipe material: SUS304 -- 9.5 * 0.6T 2. Filler: high temperature magnesia powder 3. Heating wire: high quality high temperature resistance wire 4. Guide rod: m3 stainless steel and screw, flat and spring pad 5. Insulation barrier: 95 porcelain (heat treatment by soaking silicone oil) 6. Sealer: silicone oil (kf-99) 7. Unheated length: about 30 mm at both ends 8. Bending radius: r9mm

 

Size: D8mm/6mm/6.6mm/8.5mm/10mm Square:6x6mm 8x8mm

Length

300-1550mm

400-2100mm

Max Current

12A

15A

Nominal Voltage

Less than 230V

Less than 400V

Wattage

+-10%

+-10%

Dielectric Strength

1.5HV

1.5HV

Insulation MΩ

More than 5 MΩ

More than 5 MΩ

Leakage Current

Less than 0.5 mA

Less than 0.5 mA

Minimum Unheated

30mm

35mm

Terminal Pins

M3 x .50mm / plain post

M4 x .70mm

 

product-822-393

Flexible Tubular Heaters shipping is expedited and available to you faster than anyone else in the market. The flexible heating elements are completely flexible and may be shaped around pipes, along platen paths, and into other challenging shapes that require precise heating. We have several options for terminations and temperature control to meet your needs and they are excellent replacements for traditional tubular heaters and other electric heating elements and heating systems, which are not flexible.
Technical data and tolerances
Wattage
+ 5% - 10%
Resistance
+ 10% - 5%
Dielectric strength
1500 V
Insulation (cold 1000 V DC)
> 10 MΩ
Leakage current (cold)
< 0,5 mA
Maximum working temperature
750 °C
Length tolerance
± 2% (min. ± 5 mm)
Depending on the number of bends the hotflex length can increase
Type Hotflex
L min [mm]
L max [mm]
Tube section max [mm]
Min bending radius internal
Max. sheath surface load [W/cm²]
Max. wattage [W] at 230 V
Ø 6.5
300
1800
24
6.5
10
2190
Ø 8.0
300
2600
10
10
15
5200
Ø 8.5
300
2600
10
10
15
5200

product-831-437 

Sheath/Casing materials

SUS304/ SUS321/ SUS316/ SUS316L/ SUS310S/ Incoloy800/ Incoloy840/ Copper/ Titanium

Terminal Styles

Plain Pins/ Flag Terminals/ Spade Terminal/ Screw Terminal/ Special Terminal

Shape

U/ Hairpin/ W/ Z/ Straight/ Spiral/ Circular(with extension)/ Double Loop/ Bent Hairpin

End cap

Ceramic end (standard)/ Cement/ Epoxy/ RTV seal

 

Construction Type

Swaged / High Watt Density – up to 1400°F (760°C)
Not Swaged / Low Watt Density – up to 1200°F (650°C)
Other

Sheath material

stainless steel

Leakage current

 < 0.5 ma at 253 v ac

Sheath temperature of heating element

max. 700 °c

Standard voltage

230 v

High voltage test

1000 v ac

Insulation resistance

insulation resistance - ≥5 mω at 500 v dc 

Wattage tolerance

 ±10%

Length tolerance

 ± 1.5%

Groove dimensions

for 8 mm: 7.80 (±0.05) mm x 8.00 (±0.10) mm

for 8.5 mm: 8.30 (±0.05) mm x 8.50 (±0.10) mm

product-815-473 

product-834-624

product-750-723

product-750-742

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