Industrial Stainless Steel Flexible Hot Runner Tubular Manifold Heater
Flexible Tubular Heater Elements for Hot Runner Manifolds (Provide heating pipe bending and forming service) 1. Outer pipe material: SUS304 -- 9.5 * 0.6T 2. Filler: high temperature magnesia powder 3. Heating wire: high quality high temperature resistance wire 4. Guide rod: m3 stainless steel...
Description
Flexible Tubular Heater Elements for Hot Runner Manifolds

1. Outer pipe material: SUS304 -- 9.5 * 0.6T 2. Filler: high temperature magnesia powder 3. Heating wire: high quality high temperature resistance wire 4. Guide rod: m3 stainless steel and screw, flat and spring pad 5. Insulation barrier: 95 porcelain (heat treatment by soaking silicone oil) 6. Sealer: silicone oil (kf-99) 7. Unheated length: about 30 mm at both ends 8. Bending radius: r9mm
Size: D8mm/6mm/6.6mm/8.5mm/10mm Square:6x6mm 8x8mm
|
Length |
300-1550mm |
400-2100mm |
|
Max Current |
12A |
15A |
|
Nominal Voltage |
Less than 230V |
Less than 400V |
|
Wattage |
+-10% |
+-10% |
|
Dielectric Strength |
1.5HV |
1.5HV |
|
Insulation MΩ |
More than 5 MΩ |
More than 5 MΩ |
|
Leakage Current |
Less than 0.5 mA |
Less than 0.5 mA |
|
Minimum Unheated |
30mm |
35mm |
|
Terminal Pins |
M3 x .50mm / plain post |
M4 x .70mm |

|
Technical data and tolerances
|
|
|
Wattage
|
+ 5% - 10%
|
|
Resistance
|
+ 10% - 5%
|
|
Dielectric strength
|
1500 V
|
|
Insulation (cold 1000 V DC)
|
> 10 MΩ
|
|
Leakage current (cold)
|
< 0,5 mA
|
|
Maximum working temperature
|
750 °C
|
|
Length tolerance
|
± 2% (min. ± 5 mm)
|
|
Depending on the number of bends the hotflex length can increase
|
||||||
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Type Hotflex
|
L min [mm]
|
L max [mm]
|
Tube section max [mm]
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Min bending radius internal
|
Max. sheath surface load [W/cm²]
|
Max. wattage [W] at 230 V
|
|
Ø 6.5
|
300
|
1800
|
24
|
6.5
|
10
|
2190
|
|
Ø 8.0
|
300
|
2600
|
10
|
10
|
15
|
5200
|
|
Ø 8.5
|
300
|
2600
|
10
|
10
|
15
|
5200
|
|
Sheath/Casing materials |
SUS304/ SUS321/ SUS316/ SUS316L/ SUS310S/ Incoloy800/ Incoloy840/ Copper/ Titanium |
|
Terminal Styles |
Plain Pins/ Flag Terminals/ Spade Terminal/ Screw Terminal/ Special Terminal |
|
Shape |
U/ Hairpin/ W/ Z/ Straight/ Spiral/ Circular(with extension)/ Double Loop/ Bent Hairpin |
|
End cap |
Ceramic end (standard)/ Cement/ Epoxy/ RTV seal |
|
Construction Type |
Swaged / High Watt Density – up to 1400°F (760°C) |
|
Sheath material |
stainless steel |
|
Leakage current |
< 0.5 ma at 253 v ac |
|
Sheath temperature of heating element |
max. 700 °c |
|
Standard voltage |
230 v |
|
High voltage test |
1000 v ac |
|
Insulation resistance |
insulation resistance - ≥5 mω at 500 v dc |
|
Wattage tolerance |
±10% |
|
Length tolerance |
± 1.5% |
|
Groove dimensions |
for 8 mm: 7.80 (±0.05) mm x 8.00 (±0.10) mm |
|
for 8.5 mm: 8.30 (±0.05) mm x 8.50 (±0.10) mm |



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