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Free forging upsetting

Free forging upsetting

 

Upsetting is the process of forging the original blank in the axial direction to reduce its height and increase its cross section. This process is often used for forging gear blanks and other disc-shaped forgings. Upsetting is divided into two types: total upsetting and partial upsetting.

Bending, twisting and cutting of flanges

 


A forging process in which a blank is bent into a certain angle or shape.
A forging process in which one part of the blank is rotated by a certain angle relative to the other part.
The forging process of dividing the blank or cutting off the material head.

Free forging and punching

 

Pulling is a forging process that increases the length of the blank and reduces the cross-section. It is usually used to produce shaft blanks, such as lathe spindles and connecting rods.
A forging process in which through holes or non-through holes are punched out on the blank with a punch.

The basic process of free forging:

 

In free forging, the shape of the forging is gradually forged from the blank through some basic deformation processes. The basic processes of free forging include upsetting, drawing, punching, bending and cutting.

The basic process of free forging:

 

In free forging, the shape of the forging is gradually forged from the blank through some basic deformation processes. The basic processes of free forging include upsetting, drawing, punching, bending and cutting.

Free forging production process

 

The productivity is low, the machining allowance is large, but the tools are simple, and the versatility is large, so it is widely used for forging single-piece and small-batch forgings with simple shapes. Free forging equipment includes air hammer, steam-air hammer and hydraulic press, etc., which are respectively suitable for the production of small, medium and large forgings. Die forging has high productivity, simple operation, and easy realization of mechanization and automation. Die forgings have high dimensional accuracy, small machining allowance, and more reasonable fiber structure distribution of forgings, which can further improve the service life of the parts.

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