How to reduce the hazards caused by the operation of single terminal machines

How to reduce the hazards caused by the operation of single terminal machines

The single head terminal machine is controlled by PLC or microcontroller, with servo motor or stepper motor providing power. The production process does not require manual participation, and the production efficiency is high. Currently, this type of domestic equipment can achieve about 4000 pieces of wire cutting, thin skin, single end pressing of terminals per hour, single end twisting of wires+soldering flux+soldering, and automatic detection of terminal pressing quality. It is very popular in the current domestic market.

According to statistics, more than 80% of incidents caused by machines in mechanical factories are related to safety. In other words, the proportion of safety incidents caused by human factors is very high. So, safety first has always been the main theme of every production and processing enterprise. As a single head terminal machine production enterprise, what precautions should we pay attention to when operating single head terminal machines to reduce the risks caused by operation?

The terminal machine is equipped with knives by designated personnel. Before installing the knives, a manual comparison must be made to ensure that the selected blades are compatible. Only after the comparison is correct can the knives be installed. After the knife installation is completed, a hand shake test must be used. First, turn off the power supply of the terminal machine, press the adjustment touch button, and use a special board to manually shake the main and driven wheels to make the stamping stroke of the terminal machine large. If the hand shake cannot move, consider whether there is excessive pressure or other problems, and check and adjust to OK. Before starting the homework, it is necessary to check each locking screw and confirm that there is no looseness.

To strengthen the safety awareness and practice of operation methods of operators; Although the single head terminal machine actively completes the production of terminals, the knife installation and other processes still need to be manually completed and must be carried out by professional personnel. After installation, inspection must also be carried out.

When replacing terminals in a terminal machine, the power must be disconnected first before proceeding with the replacement operation. It is strictly prohibited to replace terminals during machine operation.

After production is completed, sort out the good and defective products, and clean the environmental hygiene around the machine. Ensure that the next use of the terminal machine will not cause safety accidents due to residual scraps.

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