Introduction Of XPE Automobile Air Duct Suction Molding Process

The suction plastic cutting integrated machine is suitable for starch degradation sheets, photoelectric degradation sheets, sheets: ARET PETG, various color sheets: PVC, HIPS, PET, PS, EPS, etc., flocking sheets.
The purpose of the fully automatic three station positive and negative hot press vacuum molding machine:
Mainly suitable for the production of various types of packaging products, such as plastic drum sheets, vacuum suction molding, various open thin-walled containers, edible goods, local specialties, tourism products, textiles, industrial decorations, cosmetics, medical supplies, Chinese and Western medicine, children's toys, electrical and electronic components, daily hardware, etc.
Performance advantages
1. Mechanical, pneumatic, electrical integration, each action program controlled by PLC, touch screen operation, simple and convenient;
2. Forming, cutting, and stacking three workstations;
3. Positive and negative pressure band assisted stretching forming;
4. Upper and lower mold forming methods;
5. Servo feeding, infinite length adjustment, high-speed, accurate and stable;
6. Four stage heating with a single electric furnace;
7. The temperature control system of the electric furnace adopts fully computerized intelligent automatic compensation control, with zone one control and human-machine interface digital input. It has high fine-tuning accuracy, uniform temperature, fast temperature rise (only 3 minutes from 0 to 400 degrees Celsius), and is stable (not affected by external voltage, and temperature fluctuation does not exceed 1 degree Celsius). Low energy consumption (about 15% energy saving) and long service life of furnace plates;
8. Servo stacking and automatic product counting input;
9. Having the function of memorizing product information and parameter files;
10. Automatic winding of leftover materials;
11. The width of the feeding chain track can be adjusted synchronously or separately electrically;
12. Automatic removal device for electric furnace;
13. The mechanical feeding and rolling device of the blister machine reduces the labor intensity of workers.

The forming process of XPE automotive air duct suction molding machine is as follows:
1. The operator will place the roll material into the automatic feeding mechanism, which will feed the material into the set size beam guide rail.
2. The button starts automatically, and the heating furnace automatically moves to the heating zone. The upper heating furnace starts to set the temperature for heating the sheet. (The temperature is set by the operator, and the set parameters will be automatically saved in the local PLC. The PLC can save 30 different pieces of information, making it easy to produce other materials and save parameters of different thicknesses.).
3. The heated material is automatically pulled to the vacuum forming station by the guide rail, and the aluminum grinding tool is installed on the lower mold table to automatically synchronize the negative pressure vacuum forming of the product.
4. Automatically cool the product, equipped with two sets of cooling devices, namely water cooling and air cooling. Our company will randomly equip a 3-horsepower chiller with a water cooling device, which will be connected to a water pipe for water cooling in the customer's factory. The air cooling device is equipped with two fans above the material suction molding area for air cooling.
5. Then pull the beam track to the fixed receiving frame cutter position, and the cutter cuts each mold product horizontally and places it in the receiving box.
6. Transfer the products in the receiving box to the next process equipment for processing.
The automotive air duct suction molding machine is designed by Shanghai Junjingsai suction molding machine manufacturer for XPE foam roll material, which can produce automotive interior plastic products such as door armrest lining; It can also process thermoplastic materials such as PVC, PET, APET, PS, PP, ABS, etc.