Analysis of the characteristics of water atomization powder making equipment

Water atomization powder production equipment refers to high-pressure water atomization powder production technology and process equipment. It utilizes high-pressure water sprayed onto molten metal through a ring-shaped spray disc, forming metal powder through impact and tearing processes. This advanced powder production technology offers controllable powder morphology and particle size, resulting in powder with low oxygen content.

The entire machine features an innovative modular design, divided into smelting, high-pressure water atomization, drying, and sieving sections. Parameter control and adjustment are intuitive and user-friendly. The smelting furnace employs fixed-point casting, ensuring high casting precision and stable molten metal flow. The high-pressure water reaches a maximum pressure of 100MPa and a flow rate of 300L/min. The core atomization component utilizes a multi-functional ring-shaped spray disc design, achieving high atomization efficiency. Multiple parameters are controlled via a PLC touchscreen.

Analysis of the Features of Water Atomization Powder Making Equipment

Features of Water Atomization Powder Making Equipment:

1. The equipment adopts a non-magnetic stainless steel structure, resulting in high strength and long service life.

2. The furnace pouring port has no back-and-forth movement, ensuring high precision in fixed-point casting.

3. Digital display measurement and monitoring of atomized water height ensures stable control of atomization process parameters.

4. Rapid melting and heating, high production efficiency, and good particle size distribution.

5. The hydraulic tilting furnace features stepless speed regulation, ensuring smooth and safe operation.

6. The metal smelting process is protected by inert gas, minimizing oxidation.

7. The entire set of equipment adopts a distributed control system with video monitoring of key components and a user-friendly human-machine interface.

8. Powder particle size, shape, and particle size distribution can be obtained by changing the atomization process and adjusting process parameters, and are related to the following parameters: (Alloy properties; water atomization pressure; total atomization flow rate; atomizer nozzle assembly mechanism).