How to reduce consumption cost of thermal oil furnace
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1. It is normal for boilers with refractory cement and insulation materials to have condensate leaking during the drying process. This is especially true at the upper and lower joints and ash removal ports of vertical thermal oil boilers. This can be mistaken for boiler oil leakage. In this case, drop the leaking liquid into water for identification. If it dissolves in water, it is condensate; otherwise, it is thermal oil.
2. Thermal oil boilers are shipped separately. Users must ensure that all lower headers are insulated during the initial pouring process after assembly. Low output after a period of use is generally caused by improper ash removal. During cleaning, pay special attention to excess ash accumulation in the dust collector; the release of water does not guarantee a dust-free environment.
3. After dehydration and exhaust of the thermal oil boiler, be sure to close the auxiliary exhaust valve and open the high-level tank exhaust port. (Note: Both the high-level and low-level tank exhaust ports should be connected to a safe location before dehydration and exhaust.)
4. For thermal oil boilers with automatic temperature control, especially when the temperature control interval is small and the temperature is low, adjust the induced draft appropriately. If positive-pressure combustion is used, the blower inlet can be partially blocked to ensure the required induced air volume and temperature are appropriately adjusted, minimizing the number of times the induced air fan is activated, thereby reducing power consumption.
5. If the pressure of the thermal oil boiler is too low during commissioning, it may be due to excessive impurities in the system and clogged filters. In this case, the filters should be cleaned before commissioning.
6. During the installation and commissioning of the thermal oil boiler system, the elevated and lower level tanks are not pressure tested.
7. Always inspect the thermal oil boiler during use. Ensure proper operation and minimize consumption costs.
